3 Axis Press Brake Delem | Precision CNC Bending Machine

3 Axis Press Brake Delem: Accuracy and CNC Bending Technology

• With the contemporary manufacturing industrial sphere, where precision, efficiency, and repeatability are of great importance, it is not optional to have accuracy in sheet metal bending, but it is a necessity. The 3-axis press brake Delem has become a breakthrough in the CNC bending world, with its unmatched accuracy and the freedom to operate. The Delem-controlled press brake machine is a performance-oriented machine, beginning with heavy-duty sheet metal fabrication up to fine aluminum or stainless steel bending.
• Be it a metal fabrication workshop or a large-scale factory production site, investing in a Delem 3-axis CNC press brake means not only a high level of productivity but also a lot of reliability. This paper discusses the characteristics, benefits, uses, and technical characteristics of this advanced equipment.

What is the Reason to Select a 3 Axis CNC Bending Machine?

The 3-axis term in CNC press brakes is defined as the capability to control the Y1, Y2, and X axis simultaneously, hence giving the ability to achieve accurate bending angles, consistent material deformation, andthe shortest setup time. Such a setup enables the operators to do some complex bending operations that would otherwise be difficult with conventional press brakes. The Delem CNC control system is compatible with the 3-axis mechanism, and it has automated bending programs, real-time error correction, and a user-friendly operator interface.

Key Benefits Include:                                                                   

• Good accuracy, high bending ( +-0.03 mm).
• Bending of sheet metal through human-less automation.
• A hydraulic system with low-cost operation.
• Intelligent CNC bending systems with a variety of tooling systems.

Delem CNC Controller: The Precision Center

The key element of every CNC press brake with Delem controller is a complex system of software and hardware that is meant to work with accuracy and versatility. The models, like Delem DA41 3-axis press brake and Delem DA52 3-axis CNC press brake, are equipped with superior graphical touch screens, 3D simulations, as well as customizable modules.

Features Include:

• Programming of Delem CNC to make accurate bends.
• Repeatable positioning is done with the delem back gauge.
• Sensor bending & correction interface to remove angle variations.
• Scalable production scalability modules by Modusys.
• USB and peripheral connections to enable integration of data.

With such features, the operators will be able to attain high precision Delem press brake performance even when handling complex sheet metal parts.

Technical Excellence: Y 1, Y 2, and X Axis Synchronization

A 3-axis CNC press brake has a Y1 Y2 axis synchronization, making sure that the two sides of the ram run in perfect synchronization, avoiding the occurrence of uneven bends or warped materials. The back gauge control x-axis allows accurate material positioning, which is important for repeatable and high-accuracy bends. The highly developed servo-controlled back gauge and automatic axis calibration system aid in high-quality bending uniformity.

Such technical innovations are of special importance to:

• Applications of precision metal benders and press brakes.
• Bending Stainless steel machine.
• Production of mild steel CNC press brakes.

This hydraulic synchronization technology and CNC ram positioning system ensure quality performance even when under high loads of production.

Precision in Structural Frame and CNC Machining

Every Delem-controlled press brake machine has a high-strength welded frame. At JS RAGOS, our electric press brakes are subjected to heat treatment by stress relief and shot blast in order to remove internal stresses and guarantee structural stability over the long-term. Parallelism and perpendicularity on critical mounting surfaces are assured by CNC machining that provides constant precision of bending within production cycles.

Advantages:

• Low extent of deformation with time.
• Extremely rigid to heavy industry usage.
• The ability to be compatible with several tooling systems (such as Wila and Amada).

This is the type of structural strength that is characteristic of all the industrial Delem press brake machines, and thus, they can be used in a demanding workshop that requires sheet metal fabrication.

Backgauge System: Accurate, Flexible, and Fast

This is necessary with high-precision to obtain the 3-axis CNC press brake accuracy. The backgauge will be fitted with the ball screws, linear guides, and accuracy belts to guarantee smooth movement of the backgauge in the X, R, and Z directions. Micrometric adjustment, thin sheet support system, and modular design are features of flexible configurations- 3-axis to multi-axis operation.

Key Background Benefits:

• +-0.03 mm positioning accuracy
• Quickly moving to enhance throughput.
• Industrial long-term reliability.

The system is essential in both sheet metal forming and the manufacturing of custom metal components.

Safety and Friendliness to Operator

Modern CNC press brakes are concerned about operator safety and ease of use. The Lazer Safe Iris light curtains offer optical safety, imagery, and good object detection, making the work environment safe. There are also amada-style European one-touch press-braze punch holders, which can change tools quickly, reducing downtime and improving productivity. Operator-focused features:

• Punch drop prevention bars.
• Front-access punch loading sets up very fast.
• Touch screen control/ergonomic interface.

The entire range of 3-axis press brakes by Delem features safety and convenience that are fully integrated.

Punch & Die: Every Application Customization

Customized press brake tooling is offered so as to suit various bending requirements. The tools are of high-strength 42CrMo steel, which is heat-treated to be durable and of long service life. Segmented tooling can be configured in a flexible arrangement of any length and shape to suit a wide range of standard systems. Applications include:

• Bending a press brake of an aluminum sheet.
• Fabricated stainless steel.
• Bending of industrial sheet metal.

Using Delem CNC bending technology with precision tooling, manufacturers are able to attain high quality every time.

Industrial Applications

The 3-axis press brake Delem can be used in any of the following industries due to its versatility:

• Fabrication shops for sheet metal.
• Manufacturers of industrial CNC machinery.
• Automobile and Aerospace custom component manufacturing.
• Aluminum and stainless steel bending processes.

It has an automated sheet metal bending and CNC press brake system, which is energy-saving, thereby increasing its productivity, and the cost of operation is low.

Conclusion

The 3-axis press brake Delem is the state of the art of precision, automation, and economy in the latest sheet metal bending. Since the Delem CNC control system features high precision backgauge, hydraulic synchronization, and custom tooling, all the parts are formulated to enhance maximum performance.  Investing in Delem controlled press brake machine is not only a way of increasing productivity, but also a long-term solution in terms of precision sheet metal fabrication. JS RAGOS Electric Press Brake has a wide variety of machines, and the right one can be selected to suit your industrial requirements.