Bosch Rexroth Press Brake | CNC Hydraulic Sheet Metal Bending

The Introduction of CNC Bending Solutions for Sheet Metal

Precision, efficiency, and automation are no longer luxuries in the modern sheet metal fabrication industry, but are compulsory requirements. Bosch Rexroth press brake has become the benchmark for manufacturers who want to achieve high performance. These Bosch Rexroth systems CNC press brakes feature high-quality bending, consistent and dependable repetitive results, coupled with state-of-the-art hydraulic technology, smart controls, and are ergonomically designed to provide high-quality bending output.

At JS RAGOS, we have a large variety of Rexroth hydraulic press brakes available in industries, commercial, and high-precision applications. Our solutions, ranging from heavy-duty sheet metal fabrication to the automated bending of large panels, combine engineering innovation with an intelligent level of automation to satisfy the needs of the new production.

What is Special About a Bosch Rexroth Press Brake?

A Bosch Rexroth press brake is not another hydraulic bending machine. It is a servo-hydraulic CNC press brake which offers:

• Programmable bending of sheet metals to high precision.
• Stable hydraulic control with Bosch Rexroth cylinders to have a consistent force.
• Servo-hydraulic integration to achieve energy efficiency.
• Prepared automation systems that can be used in the current smart factories.

Manufacturers are able to do and meet precise bending, decrease material wastage, and achieve high repeatability with options such as tonnage-controlled Rexroth press brakes and hydraulic back gauges with Rexroth control, and are best suited to large-scale production and industrial sheet metal forming.

Important Areas of Bosch Rexroth Press Brakes Applications

The press brake machines of Bosch Rexroth are very adaptable and can be used in many applications:

Industrial Sheet Metal Forming: Works with thick stainless steel, aluminum panels, and galvanized sheets.

Heavy-Duty Metal Fabrication: Ideal in cases of big panels, industrial enclosure and intricate forms.

Precision Bending to Manufacture: Processes close qualities of production.

Automated Bending to Mass Production: This is compatible with robotics and CNCs.

Energy-Saving Process: Servo-hydraulic systems save on electricity and discourage downtimes.

These press brakes are highly productive, precise, and safe by enabling one to incorporate high-level hydraulic technology and CNC controls, which will provide them with maximum productivity, accuracy, and safety in any manufacturing facility.

Technical Specifications and Characteristics

In the case of the Bosch Rexroth press brake that we have at JS RAGOS, they are offered in a variety of designs that are expected to satisfy different production requirements:

Core Components:

Bosch Rexroth Hydraulic Cylinders: Provide minimum pressure variation, operation, and bending precision.

Servo-Hydraulic CNC Press Brake: This is a combination of high-performance hydraulics and energy-saving servo motors.

Adjustable Bending Angles: Use complex and accurate bends again and again.

Hydraulic Back: Gauge, having Rexroth Control, ensures precise positioning and low scrap rates.

Crowning System to Press Brake: The system corrects frame deflection to ensure that bend angles are constant.

Such technical features put the Bosch Rexroth press brake on the list of the best options among manufacturers that require precision, longevity, and high productivity.

Tandem Press Brake: Long-Sheet Flexible Solution

To work with extra-long sheet metal panels, the JS RAGOS Tandem Press Brake can be used with one more solution:

Dual Synchronized Machines: These are machines used to bend long sheets jointly.

Independent Units: Operate independently during smaller run production or arbitrary operations.

Simplification: An end-user-friendly interface does not need a lot of training.

This flexibility enables the manufacturers to cater to both mass production and customized sheet metal production without losing accuracy or speed.

Maximum Reliability Finite Element Analysis (FEA)

In the design of all press brakes, we use Finite Element Analysis (FEA):

• Models stress distribution in realistic working conditions.
• Tests the machine deformation and loading capacity.
• Minimizes frame design to give maximum strength and accuracy.

The outcome is a long-lasting and high-performance press brake that can be used to do industrial jobs, and at the same time maintains the same accuracy in bending.

DA69S CNC System: State-of-the-Art Control Interface

DA69S CNC system provides:

• 24-inch color TFT high-resolution display.
• Touch screen capability on an industrial level.
• HDMI and USB connections allow easy connection.
• Proprietary switch operations provide smooth operation.

The second display solution provides accurate, efficient, and user-friendly control of the bending processes, which simplifies complicated operations and makes it intuitive.

Bosch Rexroth Hydraulic System: Productivity and Durability

The Bosch Rexroth hydraulic system is the heart of our machines, and it provides:

• High-quality parts that guarantee long performance and durability.
• Different tank designs of the oil tanks to ensure easy maintenance.
• Corrosion prevention, anti-rust phosphating.
• Less formation of sludge to ensure the purity of oil and the long life of the system.

These characteristics will guarantee that the Rexroth hydraulic press brake will be running at its optimum capacity, such that downtime will be minimized and the production throughput will increase.

JS RAGOS Servo Motors: Energy-Saving and Low-Noise

Our high-efficiency servo motors are in operation with Rexroth hydraulic to:

• Reduce the use of electricity by 20-30%.
• Minimal noise (~20 dB) operation.
• Deliver high-accuracy and smooth bending performance.

Such synergization of the servo-hydraulic system and high-end CNC operation makes the press brake system a quiet, economical, and dependable one.

Functionality: Laser Safe Iris Light Curtain

The safety of the operators is of the utmost concern. Our Laser Safe Iris Light Curtain has:

• CLASS 1 block laser optical protection.
• Maximum resolutions of 2 mm.
• V-tools and custom tooling compatibility.
• Real-time status LEDs.

This makes the sheet metal bending processes safe even in an automated environment.

Back Gauge System of Accurate Positioning

Our back gauge system comprises:

• Linear guide systems and ball screws (TPI, Hiwin).
• Complex bends are provided as optional Z1-Z2 axes.
• Micrometric adjustment of accurate finger placement.
• Z-axis velocity: 1000 mm/s, X-axis velocity: 400 mm/s.
• Operator safety light curtain.

This hydraulic back gauge with Rexroth control ensures high repeatability, bending, and accurate positioning.

Conclusion

With an investment in a Bosch Rexroth press brake with JS RAGOS, there is guaranteed: Bending of sheet metals of different kinds with high precision, Industrial production systems that are ready to be automated, Safe, operator-friendly, and ergonomic features. Our machines deliver the best sheet metal bending solution based on Bosch Rexroth hydraulics and state-of-the-art CNC controls and smart automation.